MAZDA 2 Mazda Demio 2002-2007 SERVICE REPAIR MANUAL

2002 2003 2004 2005 2006 2007

THIS IS THE REAL FACTORY MANUAL.

COVERS ALL MODELS & ALL REPAIRS A-Z


CONTENTS



1: General Information

Service Information

General Information

100-00

Identification Codes

100-01

Jacking and Lifting

100-02

2: Chassis

Suspension

Suspension System - General Information

204-00

Front Suspension

204-01

Rear Suspension

204-02

Wheels and Tires

204-04

Driveline

Front Drive Halfshafts

205-04

Brake System

Brake System - General Information

206-00

Drum Brake

206-02

Front Disc Brake

206-03

Parking Brake and Actuation

206-05

Hydraulic Brake Actuation

206-06

Power Brake Actuation

206-07

Anti-Lock Control

206-09A

Anti-Lock Control - Traction Control

206-09B

Anti-Lock Control - Stability Assist

206-09C

Steering System

Steering System - General Information

211-00

Power Steering

211-02

Steering Linkage

211-03

Steering Column

211-04

Steering Column Switches

211-05

3: Powertrain

Engine

Engine System - General Information

303-00

Engine - 1.25L/1.4L/1.6L

303-01A

Engine - 1.4L Diesel

303-01B

Engine Cooling - 1.25L/1.4L/1.6L

303-03A

Engine Cooling - 1.4L Diesel

303-03B

Fuel Charging and Controls - 1.25L/1.4L/1.6L

303-04A

Fuel Charging and Controls - 1.4L Diesel

303-04B

Fuel Charging and Controls - Turbocharger - 1.4L Diesel

303-04C

Accessory Drive

303-05

Starting System

303-06

Engine Ignition

303-07A

Glow Plug System

303-07B

Engine Emission Control - 1.25L/1.4L/1.6L

303-08A

Engine Emission Control - 1.4L Diesel

303-08B

Intake Air Distribution and Filtering

303-12

Evaporative Emissions

303-13

Electronic Engine Controls

303-14

Manual Transmission/Transaxle, Clutch and Transfer Case

Manual Transmission / Transaxle and Clutch - General Information

308-00

Clutch

308-01

Clutch Controls

308-02

Manual Transmission / Transaxle

308-03

Manual Transmission / Transaxle External Controls

308-06

Manual Transmission / Transaxle Automated Gearshift System

308-11

Exhaust System

Exhaust System

309-00

Fuel System

Fuel System - General Information

310-00

Fuel Tank and Lines

310-01

Acceleration Control - 1.25L/1.4L/1.6L

310-02

4: Electrical

Climate Control System

Climate Control System - General Information

412-00

Air Distribution and Filtering

412-01

Heating and Ventilation

412-02A

Auxiliary Heating

412-02B

Air Conditioning

412-03

Control Components

412-04

Instrumentation and Warning Systems

Instrument Cluster and Panel Illumination

413-00

Instrument Cluster

413-01

Horn

413-06

Clock

413-07

Battery and Charging System

Charging System - General Information

414-00

Battery, Mounting and Cables

414-01

Generator and Regulator

414-02

Entertainment Systems

Entertainment System - General Information

415-00

Audio Unit

415-01

Antenna

415-02

Lighting

Exterior Lighting

417-01

Interior Lighting

417-02

Daytime Running Lamps (DRL)

417-04

Electrical Distribution

Module Communications Network

418-00

Module Configuration

418-01

Electronic Feature Group

Anti-Theft - Active

419-01A

Anti-Theft - Passive

419-01B

5: Body and Paint

Body and Paint

Front End Body Panels

501-02

Body Closures

501-03

Interior Trim and Ornamentation

501-05

Rear View Mirrors

501-09

Seating

501-10

Glass, Frames and Mechanisms

501-11

Instrument Panel and Console

501-12

Handles, Locks, Latches and Entry Systems

501-14

Wipers and Washers

501-16

Bumpers

501-19

Safety Belt System

501-20A

Supplemental Restraint System

501-20B

Body Repairs - Corrosion Protection

501-25A

Body Repairs - Plastic Repairs

501-25B

Body Repairs - Water Leaks

501-25C

Body Repairs - Wind Noise

501-25D

Body Repairs - Paintless Dent Removal

501-25E

Body Repairs - Noise, Vibration and Harshness

501-25F

Body Repairs - Vehicle Specific Information and Tolerance Checks

501-26

Front End Sheet Metal Repairs

501-27

Roof Sheet Metal Repairs

501-28

Side Panel Sheet Metal Repairs

501-29

Rear End Sheet Metal Repairs

501-30

Frame and Mounting

Uni-Body, Subframe and Mounting System

502-00

THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE.

COMPLETE STEP-BY-STEP INSTRUCTIONS, DIAGRAMS, ILLUSTRATIONS, WIRING SCHEMATICS, AND SPECIFICATIONS TO COMPLETELY REPAIR YOUR VEHICLE WITH EASE!

YOU GET EVERYTHING YOU WILL EVER NEED ON ONE EASY-TO-USE-MANUAL. NO MORE FLIPPING THROUGH BOOKS TO FIND WHAT YOU NEED. PRINT ONLY THE PAGES AND DIAGRAMS YOU REQUIRE. NO MORE GREASY PAGES OR TORN LOST PAPER MANUALS AGAIN.

ALL PAGES ARE PRINTABLE, SO PRINT OFF WHAT YOU NEED & TAKE IT WITH YOU TO YOUR VEHICLE OR WORKSHOP. YOU CAN BLOW-UP IMAGES AND THEN PRINT OFF ENLARGED COPIES!

FACTORY HIGHLY DETAILED REPAIR MANUALS, WITH COMPLETE INSTRUCTIONS AND ILLUSTRATIONS, WIRING SCHEMATICS AND DIAGRAMS TO COMPLETELY SERVICE AND REPAIR YOUR VEHICLE.

ALL MANUALS ARE WINDOWS VISTA32 and 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!

GET YOURS TODAY, AND FIX YOUR VEHICLE YOURSELF AND SAVE $$$$

GREAT MANUAL FOR ALL YOUR CAR AND TRUCK REPAIR NEEDS!


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